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熱噴涂設備-噴鋅機-噴鋁機

 

粉末噴涂機器類別

熱噴塑機器(噴鋅機,噴鋁機,噴鋅鋁耐熱合金機)系統

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱靜電粉末粉末噴涂工藝型號階段:以某件電熱鍋爐將靜電粉末粉末噴涂工藝村料(線纜或粉材)調溫,遇熱的村料導致熔融或半熔融感覺的顆粒,一些顆粒以解壓縮空氣管當中為推力以必定的速度慢碰撞并的堆積在基表淺體上,導致有著必定特點的靜電粉末粉末噴涂工藝層。

·以具備熱力的各不相同,可主要有熔化法和電加熱法。往往有熔化火炎噴砂、爆炸案噴砂及繞城高速火炎噴砂(HVOF);普通地區也包括電弧焊接涂裝及等化合物涂裝(又分臥式儲罐等化合物涂裝與水穩等化合物涂裝)。涂裝加工工藝對涂覆存在非常重要反應的是涂裝攝氏度(標準的說,是溶滴沖撞基身體表面上面時的攝氏度)和溶滴沖撞表面上的速率。

·斯特爾熱噴塑工藝模式一般用以電力塔、燈桿、公路橋梁、水閘們、船泊等空間結建筑構件大范圍常態化防腐材料及造紙制造業烘缸、紙箱印刷輥、曲軸等工件表面能的表面能劃痕的噴塑工藝休復,還適用人群以電容(電容器)、電瓷制造業的電極材料噴塑工藝等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

表層功能鍵 Coating function

遵循原則英國F.N.LONGO對熱靜電噴涂納米鍍層的種類具體方法,納米鍍層按系統可可分成:

1、抗刮損金屬鍍層。還包括抗黏著受損、表面上強度受損金屬鍍層和耐沖濁金屬鍍層。這之中有點的情況也有抗冷藏(<538C)劃痕和抗較高溫度(538~843C)輪胎磨損耐磨涂層之分。

2、耐低溫抗結垢涂覆。這類涂覆還包括高溫度步驟(當中有結垢緊張感、結垢性有毒氣體、高出843℃的沖蝕及熱障)和熔融合金方式(表中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所運用的鋁層。

3、抗臭氧層和浸漬生銹涂膜。臭氧層生銹以及工農業課堂歡樂環境、鹽性課堂歡樂環境、田野課堂歡樂環境等會導致的的生銹;浸漬生銹以及服用惠陽惠陽區、非服用惠陽惠陽區、熱惠陽惠陽區、建議使用淡鹽水配合、化學工業和肉制品加工廠加工廠等會導致的的生銹。

4、電導和電容耐磨納米涂層。這耐磨納米涂層代替電導、電容和禁掉。

5、恢復正常規格耐磨納米涂層。此種耐磨納米涂層中用鐵基(可切銷與可銑削的碳素鋼和耐蝕鋼)和有色板塊廢金屬(鎳、鈷、銅、鋁、鈦及自己的各種合金)食品。

6、機械廠核心部件腐蝕痕跡管控納米鋁層。此種納米鋁層可磨。

7、耐化學上的上式被蝕化耐磨涂層。化學上的上式被蝕化收錄各式各樣酸、堿、鹽,各式各樣高分子物和各式各樣有機的化學上的上式媒質的被蝕化。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜電噴涂機器款型

類產品共同點 Product features

公路公路焊弧靜電噴涂料機是你集團研究開拓的的設備。它是以電引發焊弧為供熱系統,將彩石材料絲熔化,以收縮氣氛參與做霧化及冷確,將需靜電噴涂料用彩石材料絲吹成微細小粒,公路公路噴向根據預清理零件面上,榮獲很好金屬涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適用人群領域 Applicable scope

1. 電力鐵塔、鋼箱梁、水水利閘門、漁業等鋼構成噴鋅噴鋁防腐處理。

2. 造紙工業烘缸、柔印輥、曲軸等鏜孔表面層受損的靜電粉末噴涂修整。

3. 濾波電容、電瓷互聯網行業的金屬電極噴砂等。

4. 電爐四管、制粉設備(壓縮機扇葉及蝸殼)、輥子、烘缸、軸類、磨具等防磨防污噴砂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機氣機型Model

STR-400

STR-400A

STR-250-D

發送電流Input voltage

3相AC380V、50Hz

穩定輸出的電率Rated output power

18kw

13kw

7kw

固定直流電Rated current

400A

300A

250A

導出電壓值Output voltage

21~45V

18~42V

14~36V

 

阻抗率Load rate

60%

線電壓調低級數Voltage regulation series

粗、細調各3檔、共9檔

長寬圖長寬Envelop dimensions

600×460×850

重Weight

215kg

195kg

140kg

絕緣層級別為Insulation class

E

 

主要技木主要參數 Main technical parameters

噴塑的材料

Spray materials

橡膠線截面積

Wire diameter(mm)

所用操作電流值

Common working current(A)

變壓器空載額定電壓

load voltage(V)

選擇使用環境帽直徑

Choose air hat caliber(mm)

噴涂料能力

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金屬絲Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不透鋼線Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合金屬絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套專用機械由快速電孤焊接噴槍、電孤焊接噴漆電源適配器組合成。另需一體化專用機械:大氣壓表縮機、大氣濾芯、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

暖空氣阻力

Air pressure

發送電壓

Input power

打印輸出工作功率

Output power

模擬輸出輕載相電壓

Load voltage output

24v電源質量

Power weight

設定電阻值

Adjusting voltage

>0.5Mpa

380V(三相電源)50HZ

16KW

18-44V

178kg

0-24V

 

用內置式式電氣控制氣、電控制開關,操作流程更非常方便,可控制長遠距登高高空作業。

離子著陸快速達420m/s上。

軸徑氣團線速度達600m/s。

鋁層形成沉積率大于等于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍質量

Gun weight

熱空氣心理壓力

Air pressure

氣耗電量量

Air consumption

送絲引力場

Send silk gravity

調節范圍之內

Speed range

手機輸入電壓值

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速控速

≤24V(直流電源)

 

噴砂設施設備系例

1、焊弧粉末噴涂機通常用來鋼設備構造的大平數抗腐蝕及磨壞或工作疏漏的零部件表面層清理和制作電阻導電鍍層等。

2、主耍涂裝產品:鋅、鋁等。

3、按照其區別工況法條件的加工所需,該焊弧噴槍可特定在機器上對細則的大工件表面實施靜電粉末噴涂。

4、可用拉式焊弧噴槍,推式焊弧噴槍也利于用。

5、該供電將噴槍工程掌握、送絲調節、實驗室氣體線路集一襲是非常完美的弧光噴靜電粉末噴涂產品。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

弧光噴砂:
焊弧電焊電子線噴漆是一個項緊密聯系了電焊制作工藝的簡單的性和輕便性的熱噴漆工藝,僅僅達標率的面上凈化除理工藝具體上都能夠 在其中的地方方便快捷地適用。除此之外,焊弧電焊噴漆裝置的喂料技能使之都能夠 不錯地廣泛應用于大戶型面上凈化除理公開場合,列舉專業古建筑的鋼結構材料特征和專業輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
弧光數據線熱粉末靜電粉末噴涂料將數據線完全融化、吸霧,并將液滴噴射式出出到軸類零件表皮上。該工藝流程運用弧光供暖,而不能運用氧-主要燃料火花煤氣塑料。在某個雙線中等價格,BGP機系統里,弧光增加多個填裝了需粉末靜電粉末噴涂料物料的數據線反相極頭,數據線的交疊點直接性追蹤定位在文件壓縮大氣噴射式出出頭前邊,當弧光所產生的糖份融化數據線,噴射式出出頭將熔融液滴噴進軸類零件表皮上。機戒入料器將二種數據線不間斷原原材料有保障弧光粉末靜電粉末噴涂料和煤氣原材料的提供了。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是種種類件的或許防護、防水的機器設備。為制止類件的接觸面的氧化物,既往普遍都主要包括車漆自我保護的,其防水年現普遍在3-5年,由此想要頻繁性展開維修費、養護等,耗掉巨大人資財力物力。現主要包括類件的接觸面噴砂后噴鋅、再汽修店的噴漆藝充分自我保護的,防水年現可達到30年之內不同養護等。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。